Proceq Equotip 540 UCI HV1–HV10 Hardness Tester
Introduction to the Proceq Equotip 540 UCI
The Proceq Equotip 540 UCI HV1–HV10 Hardness Tester delivers precise and reliable hardness measurements for modern industrial applications. As manufacturers and inspectors demand faster and more accurate quality control, this device provides a practical and efficient solution.
Instead of damaging test surfaces, the Equotip 540 UCI measures hardness using advanced ultrasonic technology. Therefore, professionals can inspect finished parts, thin components, and critical materials without affecting their integrity.
Key Features of the Equotip 540 UCI
Ultrasonic Contact Impedance (UCI) Technology
The Equotip 540 UCI uses Ultrasonic Contact Impedance (UCI) technology to measure material hardness accurately. This method allows operators to test small areas and delicate surfaces while maintaining consistent results.
Wide Hardness Range from HV1 to HV10
The tester supports HV1 to HV10 test loads, which gives users greater flexibility across different materials and component sizes. As a result, one device can handle multiple inspection requirements efficiently.
High Measurement Accuracy and Repeatability
The Equotip 540 UCI delivers stable and repeatable measurements. Consequently, quality control teams can rely on the results for certification, verification, and process control.
Design and Ease of Use
Compact and Portable Construction
Proceq designed the Equotip 540 UCI for easy handheld operation. Because of its lightweight and compact design, inspectors can use it comfortably in laboratories, workshops, and field environments.
Intuitive Touchscreen Interface
The device features a clear touchscreen interface that simplifies navigation and testing procedures. Therefore, operators can perform measurements quickly with minimal training.
Fast Testing Workflow
The tester provides immediate results after each measurement. This speed helps teams complete inspections faster and improves overall productivity.
Applications of the Proceq Equotip 540 UCI
Manufacturing Quality Control
Manufacturers use the Equotip 540 UCI to verify material hardness during production. This process helps ensure consistent quality and compliance with technical specifications.
Welding and Heat Treatment Inspection
The device allows inspectors to check weld seams and heat-affected zones accurately. Since the UCI method does not damage surfaces, it suits critical components and finished parts.
Maintenance and Asset Monitoring
Maintenance teams rely on the Equotip 540 UCI to assess material wear and structural condition. This approach supports preventive maintenance and reduces unexpected failures.
Engineering and Research
Engineers and researchers use the tester for material evaluation and development. Accurate hardness data supports better design decisions and performance analysis.
Data Handling and Connectivity
Digital Data Storage
The Equotip 540 UCI stores test results directly on the device. As a result, users can review measurements easily and maintain clear inspection records.
Simple Data Transfer
The tester enables quick data transfer for reporting and documentation. Therefore, it integrates smoothly into existing quality management systems.
Benefits of Choosing the Equotip 540 UCI
Non-Destructive Testing Capability
The UCI method preserves surface quality, which makes the device ideal for finished and high-value components.
Versatile and Flexible Use
Support for multiple test loads allows professionals to use one tool across various applications and industries.
Consistent and Reliable Results
Proceq combines proven technology with robust design to deliver dependable performance in daily inspection tasks.
Specifications :
Native Scale
HV (UCI)
Measuring Range
20 – 2000 HV
Measuring Accuracy
± 2% (150 – 950 HV)
Available Scales
HB, HV, HRA, HRB, HRC, HR15N, HR15T, MPA
Available Probes
UCI (Adjustable HV1 – HV10)
Combination With Other Methods
Leeb, Portable Rockwell (Only available with 550 upgrade)
Average Roughness Ra (µm / µinch)
12.5 / 500
Minimum Mass (kg / lbs)
0.3 / 0.66
Minimum Thickness (mm / inch)
5 / 0.2
Standards & Guidelines
Standards
DIN 50159
ASTM A 1038
Guidelines
ASME CRTD-91
DGZfP Guideline MC 1
VDI / VDE Guideline 2616 Paper 1
Nordtest Technical Reports 424-1, 424-2, 424-3
Equotip 540 Unit Specifications
Display
7” color display 800×480 pixels
Memory
Internal 8 GB flash memory
Regional Settings
Metric and Imperial units, multi-language and timezone supported
Battery
3.6 V, 14.0 Ah
Battery Lifetime
> 8 h (in standard operating mode)
INCLUDED :
Equotip Touchscreen incl. battery
Equotip UCI Probe HV1-HV10
UCI probe cable
Power supply
USB-cable
Documentation
Carrying strap and carrying case
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