Waygate Technologies USM 36 Ultrasonic Flaw Detector
The Waygate Technologies USM 36 Ultrasonic Flaw Detector is a reliable nondestructive testing instrument designed for accurate detection of internal defects in industrial materials. In inspection environments where precision and consistency are essential, ultrasonic testing provides a proven method for evaluating material integrity. Therefore, the USM 36 supports inspectors in achieving dependable results across a wide range of applications.
Introduction to USM 36 Ultrasonic Testing Technology
Ultrasonic flaw detection is widely used to identify internal discontinuities such as cracks, voids, and inclusions. However, effective inspection requires both advanced technology and practical usability. For this reason, the Waygate Technologies USM 36 Ultrasonic Flaw Detector combines robust ultrasonic performance with an intuitive design that supports efficient field and workshop inspections.
Purpose of Ultrasonic Flaw Detection
The primary purpose of ultrasonic flaw detection is to evaluate internal material conditions without causing damage. As a result, inspectors can assess component quality while maintaining structural integrity. Moreover, this inspection method supports preventive maintenance and quality assurance programs.
Waygate Technologies Experience in Ultrasonic Inspection
Waygate Technologies has extensive experience in developing ultrasonic inspection solutions. Consequently, the USM 36 reflects this expertise by delivering stable signal performance, clear flaw detection, and dependable operation in industrial environments.
Key Features of Waygate Technologies USM 36 Ultrasonic Flaw Detector
The USM 36 is engineered to meet the demands of professional inspectors. In addition, its features focus on accuracy, durability, and ease of use.
Reliable Ultrasonic Signal Performance
Accurate signal transmission and reception are critical for flaw detection. Therefore, the USM 36 provides stable ultrasonic signals that support consistent defect identification. Furthermore, reliable performance improves inspection confidence and repeatability.
Clear Display and Data Interpretation
Effective inspection requires clear visualization of results. As a result, the USM 36 offers a clear display that enables inspectors to interpret data quickly and accurately. Moreover, intuitive presentation reduces the likelihood of interpretation errors.
Rugged and Portable Design
Inspection environments can be challenging. Consequently, the USM 36 is designed with a rugged and portable housing suitable for field use. Therefore, inspectors can rely on this instrument in various industrial conditions.
Applications of Waygate Technologies USM 36 Ultrasonic Flaw Detector
The USM 36 is suitable for a wide range of industrial inspection tasks. As a result, it is widely used across multiple sectors.
Welding Inspection
Weld quality is critical for structural integrity. Therefore, the USM 36 is commonly used to inspect welds for internal defects. Moreover, early detection supports improved safety and compliance.
Manufacturing and Fabrication
In manufacturing environments, quality control is essential. Consequently, the USM 36 supports inspection of raw materials and finished components. As a result, defects can be identified before products enter service.
Maintenance and Asset Integrity
Routine inspection helps maintain asset reliability. Therefore, the USM 36 is used in maintenance programs to monitor component condition and prevent unexpected failures.
Benefits of Using Waygate Technologies USM 36 Ultrasonic Flaw Detector
Organizations that implement the USM 36 gain practical inspection advantages. In addition, these benefits support efficient and safe operations.
Consistent Inspection Accuracy
Stable ultrasonic performance supports accurate defect detection. Therefore, inspectors can make informed decisions based on reliable data.
Improved Inspection Efficiency
Fast setup and straightforward operation reduce inspection time. As a result, inspection teams can complete tasks more efficiently.
Enhanced Safety and Compliance
Reliable ultrasonic inspection supports compliance with industry standards. Furthermore, accurate flaw detection contributes to safer operations and longer equipment life.
Applications:
Weld Inspection in the Power Generation and Petrochemical Industries
Intuitive tools facilitate analysis and the use of color on the ultra-bright, 7 inch screen allows significant display benefits during weld inspection:
- Monitor gates and curves are displayed in various colors
- Messages and alarms are displayed in red
- A-scans can be displayed in different colors to assist comparison
- Color display of all parameters involved in flaw location, including sound path, surface distance, depth position and leg number
- Patented color coded display of legs for angle beam inspection
Features:
Largest Viewable A-Scan Display in its Class
An important improvement in the Krautkramer USM 36 is its large 7 inch screen, with an 800×480 pixel resolution. The entire area is available to display crispy A-scans, making it the best in its class. Signals can be easily viewed and accurately interpreted, even in bright sunlight, with tired eyes at the end of a long working day.
Simple and Efficient Operation
The Krautkramer USM 36 uses the familiar rotary knobs of previous models but the function keys have now been minimized into a simple, intuitive 6-key keyboard, allowing simple and efficient operation; Inspection set-up is also easy. Not only for technicians who have used USM Go or USM Go+ for previous inspections, as set-up data is transferable directly from these instruments, which share the same user interface. This commonality of interface also ensures a rapid learning curve for technicians familiar with the USM Go instruments.
Flexible Data Reporting and Storage
As well as easy-to-interpret the crispy A-scans, data reporting on the Krautkramer USM 36 can also include screen shots and A-scan videos, where A-scans can be recorded for subsequent analysis or to provide proof of inspection. All data is stored on a removable SD-card and reports can be in jpeg or BMP format.
Comprehensive Connectivity
Connectivity is a major feature of the Krautkramer USM 36. Data can be stored on removable SD-card or USB memory stick, either for record purposes or to allow data sharing. A VGA connection allows the instrument’s display to be shown on an external monitor or on a projector screen for training purposes.
Specifications:
Display
– Display Shift ( Delay): –15 … 3,500 μs
– Probe Delay: 0 … 1,000 μs
– Velocity: 250 … 16,000 m/s
– PRF: Automatically optimized 15 … 2,000 Hz, 3 automatic setting modes: Auto Low, Auto Med, Auto High, Manual
Display Screen
– Size Diagonal: 7″
– Active Range (W x H): 152.4 × 91.44 mm2
– Resolution (W x H): 800 × 480 pixels
– Range: 4 … 14,108 mm (555“) for longitudinal wave
Connectors
– Probe Connectors: 2 × LEMO-1 or 2 × BNC
– USB Interface: USB type B connector
– Service Interface: LEMO-1B, 8 pin
Pulser
– Pulser Mode: Spike pulser, optionally: Square-wave pulser
– Pulser Voltage (SQ Mode): 120 … 300 V, in steps of 10 V with a tolerance of 10%
– Pulser Falling/Rising Time: max. 10 ns
– Pulser Width (SQ Mode): 30 … 500 ns, in steps of 10 ns
– Pulser Amplitude (Spike Mode): low: 120 V, high: 300 V
– Pulser Energy (Spike Mode): low: 30 nS, high: 100 nS
– Damping: 50 ohms, 1000 ohms
Receiver
– Digital Gain: Dynamic range 110 dB, adjustable in steps of 0.2 dB
– Analog Bandwidth: 0.5 … 20 MHz
– Equivalent Input Noise: <80 nV/√Hz
– Filters: Broadband: 1-5 MHz / 2, 2.25 MHz / 4, 5 MHz / 10 MHz / 13, 15 MHz
– Rectification: Positive half-wave, negative half-wave, full wave, RF signal
Gates
– Independent Gates: Gates A and B (triggering by gate A), Gate C (option, triggering by gate A or B)
– Measurement Mode: Peak, Flank, J-FLANK, FIRST PEAK
Memory
– Card Slot: SD-card slot for all standard SD-cards
– Capacity: 8 GB, SD-card
– Datasets: UGO data structure in ASCII
– Reports: JPG or BMP format
Package Includes:
– GE Inspection Technologies Krautkramer USM 36
– MWB 45° angle beam transducer, 4MHz frequency, 8x9mm element (0056927)
– MWB 60° angle beam transducer, 4MHz frequency, 8x9mm element (0056928)
– MWB 70° angle beam transducer, 4MHz frequency, 8x9mm element (0056929)
– MSEB dual element straight beam transducer, 4MHz, 3.5x10mm element (0057462)
– Lemo 00 to Lemo 1 probe cable (0050486)
– Lemo #00 to Dual Lemo 1 (0053887)
– AWS Gamma angle beam transducer, 2.25MHz frequency, 16x19mm element (113-292-601)
– AWS 45° wedge, 63x63mm element (118-340-104)
– AWS 60° wedge, 16x16mm element (118-340-105)
– AWS 70° wedge, 16x16mm element (118-340-106)
– BNC to Lemo 1 cable (118-140-018)
– MB S straight beam transducer, 4MHz frequency, 10mm element (0057749)
– Lemo 00 to Lemo 1 probe cable (0050486)
– Lithium Ion Rechargeable Battery Pack
– Lithium Ion Battery Charger /AC Power Supply
– SD Card (2 GB)
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