Krautkrämer USM 100 Ultrasonic Flaw Detector – Advanced Inspection Performance
The Krautkrämer USM 100 from Waygate Technologies (a Baker Hughes business) is the newest evolution in the USM ultrasonic flaw detector series. Engineered for industrial inspections, it combines modern touchscreen control, guided calibration workflows, customizable filtering, and compatibility with legacy USM data formats. Whether you’re evaluating welds, corrosion, castings, rails, or composites, the USM 100 provides high-precision ultrasonic data with exceptional traceability.
This latest generation enhances decision-making with faster processing, improved data visualization, and smartphone-like usability to support operators in the field.
Flaw Detection Redefined
Versatile Field Inspection Tool
The Krautkrämer USM 100 is a portable and powerful device designed to handle complex inspection tasks across multiple industries. Operators can capture data, record images, and log geolocation information—all on a durable, field-ready platform.
Noise Reduction Through Real-Time Averaging
Its advanced averaging capability eliminates unwanted signal noise by smoothing A-Scan displays in real time, ensuring clearer flaw indications and more reliable measurements.
Compatible With Previous USM Generations
The USM 100 supports data sets from both the USM Go+ and USM 35, making transitions easy for facilities upgrading their equipment.
Key Applications
Industrial Use Cases
The Krautkrämer USM 100 supports a wide range of ultrasonic inspection needs, including:
• Weld Inspection
Ideal for detecting weld defects such as cracks, porosity, and lack of fusion.
• Corrosion Assessment
Provides accurate thickness measurements and identification of corrosion-related deterioration.
• Forging & Casting Inspection
Detects internal flaws in metals such as inclusions, voids, and laminations.
• Rail Inspection
Ensures rail integrity and supports preventive maintenance programs.
• Composite Materials Evaluation
Suitable for advanced materials used in aerospace, wind energy, and automotive sectors.
• Nuclear Plant Applications
Proven suitable for critical inspections requiring high traceability and reliability.
Cutting-Edge Ultrasonic Capabilities
Real-time A-Scan averaging to reduce noise.
Customizable filters for operator-defined signal optimization.
iOS App integration for attaching images and GPS information to inspection reports.
IF/3rd Gate Technology for accurate interface echo tracking, supporting consistent TOF (time of flight) measurements.
Operator-Friendly Ergonomics
The USM 100 is designed for comfort and extended use, featuring:
Lightweight body with ambidextrous controls
Bright, glove-compatible 7-inch touchscreen
Intuitive buttons for weatherproof operation
Engineered for Rugged Environments
IP67 protection rating for dust and water resistance
Shock and vibration tested for industrial requirements
User-friendly interface that reduces training time
Connectivity & Smart Workflow Integration
Modern Connectivity Features
Remote device access for fleet management
Secure cloud-based data management
Workflow customization through dedicated apps
Remote annual calibration to reduce downtime
The USM 100 is designed for digital transformation in NDT workflows, making it easier to standardize, share, and store inspection data.
Technical Specifications
Display & Measurement
Screen: 7″ wide touchscreen, 1024 × 600
Velocity Range: 250 m/s to 16,000 m/s
Scan Modes: A, B, C
Time Base Depth: 3 mm to 15,000 mm
Digitization: 100–400 MHz
Measurement Features
Gates: 3 (with interface gate option)
Measurement Modes: flank, peak, zero crossing, J-flank, first peak
TOF Resolution: 2.5 ns
Data Storage & Operation
Internal Storage: 32 GB
Large Datalogger: 3000 × 3000 points
Modes: dual, pulse-echo, through-transmission
Pulse Repetition: 10–2000 Hz
Power & Durability
Weight: 1.2 kg with batteries
Battery Life: ~5 hours
Operating Temp: -10°C to 50°C
Protection: IP67
Connectivity
USB 2.0 (Type A), USB-C (video capable)
LEMO connectors for power, probes, and interface
Compatible with Wi-Fi adapters via USB
Package Includes
Krautkrämer USM 100 PRO unit
AC adapter and charger
Internal lithium-ion battery
Two removable lithium-ion batteries
External battery charger
Wrist strap & shoulder strap
USB-C dock
Power cord
Quick start guide
Operating manual (USB flash drive)
Certificate of conformity
Transport case
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