Krautkrämer USM 100 Ultrasonic Flaw Detector – Advanced Inspection Performance

Overview of the Waygate Technologies Krautkrämer USM 100

The Krautkrämer USM 100 from Waygate Technologies (a Baker Hughes business) is the newest evolution in the USM ultrasonic flaw detector series. Engineered for industrial inspections, it combines modern touchscreen control, guided calibration workflows, customizable filtering, and compatibility with legacy USM data formats. Whether you’re evaluating welds, corrosion, castings, rails, or composites, the USM 100 provides high-precision ultrasonic data with exceptional traceability.

This latest generation enhances decision-making with faster processing, improved data visualization, and smartphone-like usability to support operators in the field.

Flaw Detection Redefined

Versatile Field Inspection Tool

The Krautkrämer USM 100 is a portable and powerful device designed to handle complex inspection tasks across multiple industries. Operators can capture data, record images, and log geolocation information—all on a durable, field-ready platform.

Noise Reduction Through Real-Time Averaging

Its advanced averaging capability eliminates unwanted signal noise by smoothing A-Scan displays in real time, ensuring clearer flaw indications and more reliable measurements.

Compatible With Previous USM Generations

The USM 100 supports data sets from both the USM Go+ and USM 35, making transitions easy for facilities upgrading their equipment.

Key Applications

Industrial Use Cases

The Krautkrämer USM 100 supports a wide range of ultrasonic inspection needs, including:

• Weld Inspection

Ideal for detecting weld defects such as cracks, porosity, and lack of fusion.

• Corrosion Assessment

Provides accurate thickness measurements and identification of corrosion-related deterioration.

• Forging & Casting Inspection

Detects internal flaws in metals such as inclusions, voids, and laminations.

• Rail Inspection

Ensures rail integrity and supports preventive maintenance programs.

• Composite Materials Evaluation

Suitable for advanced materials used in aerospace, wind energy, and automotive sectors.

• Nuclear Plant Applications

Proven suitable for critical inspections requiring high traceability and reliability.

Product Highlights

Cutting-Edge Ultrasonic Capabilities

Real-time A-Scan averaging to reduce noise.

Customizable filters for operator-defined signal optimization.

iOS App integration for attaching images and GPS information to inspection reports.

IF/3rd Gate Technology for accurate interface echo tracking, supporting consistent TOF (time of flight) measurements.

Operator-Friendly Ergonomics

The USM 100 is designed for comfort and extended use, featuring:

• Lightweight body with ambidextrous controls

• Bright, glove-compatible 7-inch touchscreen

• Intuitive buttons for weatherproof operation

Engineered for Rugged Environments

• IP67 protection rating for dust and water resistance

• Shock and vibration tested for industrial requirements

• User-friendly interface that reduces training time

Connectivity & Smart Workflow Integration

Modern Connectivity Features

• Remote device access for fleet management

• Secure cloud-based data management

• Workflow customization through dedicated apps

• Remote annual calibration to reduce downtime

The USM 100 is designed for digital transformation in NDT workflows, making it easier to standardize, share, and store inspection data.

Technical Specifications

Display & Measurement

• Screen: 7″ wide touchscreen, 1024 × 600

• Velocity Range: 250 m/s to 16,000 m/s

• Scan Modes: A, B, C

• Time Base Depth: 3 mm to 15,000 mm

• Digitization: 100–400 MHz

Measurement Features

• Gates: 3 (with interface gate option)

• Measurement Modes: flank, peak, zero crossing, J-flank, first peak

• TOF Resolution: 2.5 ns

Data Storage & Operation

• Internal Storage: 32 GB

• Large Datalogger: 3000 × 3000 points

• Modes: dual, pulse-echo, through-transmission

• Pulse Repetition: 10–2000 Hz

Power & Durability

• Weight: 1.2 kg with batteries

• Battery Life: ~5 hours

• Operating Temp: -10°C to 50°C

• Protection: IP67

Connectivity

• USB 2.0 (Type A), USB-C (video capable)

• LEMO connectors for power, probes, and interface

• Compatible with Wi-Fi adapters via USB

Package Includes

• Krautkrämer USM 100 PRO unit

• AC adapter and charger

• Internal lithium-ion battery

• Two removable lithium-ion batteries

• External battery charger

• Wrist strap & shoulder strap

• USB-C dock

• Power cord

• Quick start guide

• Operating manual (USB flash drive)

• Certificate of conformity

• Transport case